Whether you’re a teacher, office manager, small business owner, or crafter, you probably know the importance of protecting your documents and materials. One of the easiest and most cost-effective ways to do this is with cold lamination. But what happens when you run out of film? That’s where a cold laminate refill comes in.
In this complete guide, we’ll walk you through everything you need to know about cold laminate refills—what they are, how they work, who needs them, and how to replace them. Plus, we’ll cover where to buy them and how to choose the right one.
Let’s get started.
What Is a Cold Laminate Refill?
A cold laminate refill is a replacement roll of lamination film used in a cold laminating machine. Unlike hot laminators, which use heat to bond film to paper, cold laminators use pressure and an adhesive backing. This makes cold lamination ideal for heat-sensitive items like photographs, inkjet prints, and vinyl stickers.
Cold laminating film usually comes in two rolls:
- Top roll: contains the clear adhesive laminate.
- Bottom roll: may be backing paper or another layer of laminate.
When you run out of film, you simply replace the empty roll with a cold laminate refill, which restores the machine’s ability to laminate documents.
Why Use Cold Lamination Instead of Hot?
People choose cold lamination for a variety of reasons:
- No heat required: Safer and better for delicate items
- Faster warm-up (none!): Ready to go instantly
- Cleaner application: Less chance of bubbling or warping
- Great for self-adhesive projects: Stickers, signage, craft projects
Who Needs Cold Laminate Refills?
Cold laminate refills are used by a wide range of people across different industries:
Teachers and Schools
Lamination is essential for creating long-lasting flashcards, bulletin board decor, signs, and class schedules. Cold laminators are safer in classroom settings, especially around children.
Small Business Owners
Product labels, price sheets, and in-store signage often require protection from handling or weather. Cold laminating offers a professional look without expensive printing.
Crafters and Scrapbookers
From stickers to custom-made covers and die-cuts, cold lamination preserves intricate and colorful designs that may melt in a hot laminator.
Office Managers
Display notices, ID cards, health & safety signage, or frequently used forms can all benefit from lamination. Cold laminate refills keep machines ready for quick and repeated use.
How to Tell When You Need a Cold Laminate Refill
If your laminating film is running low or has already run out, you’ll notice signs like:
- The film doesn’t reach the edge of the paper
- Documents come out unlaminated or only partially covered
- Wrinkling or slippage during feeding
- The machine makes unusual sounds or won’t feed correctly
Inspect the rolls by opening the machine cover—if one roll is nearly empty or the core is exposed, it’s time to refill.
How to Refill a Cold Laminator: Step-by-Step
Refilling your cold laminator is easier than you might think. Here’s how to do it:
Step 1: Turn Off the Machine
Safety first. Make sure the machine is powered off and unplugged if applicable.
Step 2: Open the Laminator
Lift the cover or release latch, depending on your model. Expose both the top and bottom rollers.
Step 3: Remove the Empty Rolls
Carefully slide out the old laminate rolls. Most are held in place with side brackets or spindles.
Step 4: Load the New Refill Rolls
- Top roll: Make sure the adhesive side faces down toward the document path.
- Bottom roll (if applicable): Load the liner or second layer.
Align the rolls with the guide arrows or tension rollers.
Step 5: Thread the Film
Pull the film across the rollers and into the machine’s intake slot. Be sure it is centered and smooth.
Step 6: Close and Test
Close the lid and run a test document through. Adjust tension or alignment if necessary.
Pro Tip: Always refer to your laminator’s manual for model-specific instructions.
How to Choose the Right Cold Laminate Refill
Not all laminating refills are the same. Consider the following when buying:
✅ Size and Width
Match your refill width to your laminator. Common widths are 9″, 12″, 18″, and 27″.
✅ Core Size
Some machines require a specific core diameter, usually 1” or 2”. Check your machine’s specs.
✅ Film Thickness
Measured in mils (1 mil = 0.001 inch). Popular choices:
- 3 mil – flexible and economical
- 5 mil – slightly more rigid
- 10 mil – heavy-duty
✅ Finish
- Glossy: Vibrant, shiny look
- Matte: Reduces glare and fingerprints
- Textured: Adds grip or decorative appeal
Cold Laminate Refill vs. Self-Adhesive Sheets
You might also see self-adhesive laminating pouches or sheets marketed as cold lamination. Here’s how they differ:
Feature | Refill Rolls (for machines) | Self-Adhesive Sheets |
---|---|---|
Requires Machine? | Yes | No |
Best for | Bulk or continuous use | Occasional or small projects |
Precision | High | Medium |
Cost per sheet | Lower | Higher |
If you laminate documents regularly, go with a machine and refill rolls.
Where to Buy Cold Laminate Refills
You can find cold laminate refills at:
- Office supply stores (Staples, Office Depot)
- Online marketplaces (Amazon, ULINE, Laminator.com)
- Specialty retailers (Xyron, Fellowes, 3M, Scotch brands)
Search Tips:
Use terms like:
- “cold laminating film roll 12 inch”
- “cold lamination refill 3 mil 100 ft”
- “pressure-sensitive lamination refill”
Make sure to double-check compatibility with your specific laminator model.
FAQ: Cold Laminate Refill
Q: Can I use any brand of cold laminate refill?
A: Not always. Some machines (like Xyron) are proprietary. Check your manual before ordering.
Q: What happens if I install the refill backward?
A: The adhesive won’t contact the document, resulting in failed lamination. Always double-check orientation.
Q: How long does a refill last?
A: It depends on your usage. A 100-foot roll may last months in low-volume settings, but only weeks in a busy office.
Q: Can cold laminating film be removed?
A: It’s designed to be permanent, but with heat or solvents, you may be able to peel it off. Results vary.
Conclusion
Cold laminate refills are a small but essential part of maintaining your laminating workflow—whether you’re crafting, teaching, managing an office, or running a business. By understanding how they work, when to replace them, and how to choose the right one, you can save time, reduce waste, and get consistently great results.
Ready to restock? Don’t wait until you’re out—keep a cold laminate refill on hand so you’re always prepared.